GISCH CONSULTING

Case study

Mining and engineering consultancy

Capacity planning redesigned from a spreadsheet bottleneck

We mapped the end-to-end planning workflow and co-designed a clearer future state for rostering, project allocation and reporting with their technical leadership team.

635
planning columns mapped
36
staff in capacity model
33+
active projects tracked

Context

This client was running complex multi-project planning through a single large spreadsheet. The operational intent was strong, but the tool structure made forward visibility and coordination increasingly difficult.

What Needed Attention

  • The core planning file had 635 date columns and was difficult to navigate or maintain.
  • At least 36 staff and 33+ active projects needed concurrent visibility.
  • Resource forecasting, conflict detection and scenario planning were constrained by spreadsheet mechanics.

How We Worked

  • Documented current-state planning practice in detail, including roster, leave and project allocation dependencies.
  • Assessed platform options against real planning requirements, not feature checklists alone.
  • Designed a future-state workflow integrating capacity, allocation and reporting logic.
  • Prepared an implementation path that balanced operational continuity with staged improvement.

Outcomes

  • The business gained a clear map from current-state pain points to implementable workflow changes.
  • Capacity planning requirements were translated into concrete system and process decisions.
  • Leadership had stronger visibility of the trade-offs between spreadsheet persistence and platform transition.

Engagement Profile

Structured assessment and design engagement with leadership and operational stakeholders.

Evidence Base

  • Capacity planning assessment artefacts based on live operating files.
  • Requirements matrix for platform suitability and future-state fit.
  • Future-state workflow design covering rostering, allocation and reporting.

Client details are anonymised; metrics are drawn from project records and de-identified artefacts.

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Capacity planning redesigned from a spreadsheet bottleneck | Case study | Gisch Consulting